RECYCLING

Recycling systems

INTRODUCTION

Gulf center offers a wide range of Recycling Solutions for the concrete production Industry. As partner of the German BIBCO© we provide the concrete industry with world class recycling solutions for returned material and process water.

No matter if ready-mix or precast, we have the right solution – from leftover ready mix, process water, returned concrete, grey-water, environmental care, ready-mix recycler, or ready-mix reclaimer, to settling pits, filter presses, leftover recycling systems, concrete reclaimer, truck rinsing and pump truck rinsing, we provide all what you need for your recycling needs.

DESCRIPTION

Gulf center offers two systems to treat the leftover ready-mix:

  • Reclaining Systems
  • Recycling Systems

With a Reclaiming System the aggregates (crushed or river stones) contained in the leftover ready-mix together with the sand can be recycled and reused in the batch plant. The water is led to settling pits and can be reused in the batch plant, too. The settling fines have to be dug out and disposed. A reclaiming system is an open loop system.

A Recycling System provides a closed loop system and consists of a reclaimer and a system to reuse the water. With a recycling system the sand and aggregates as well as the grey-water are reused in the batch plant. There is no material leftover to dispose and therefore a zero discharge solution.

FEATURES

COMTEC AND COMTEC MOBILE VERSION
PUMP DISCHARGE CONVEYOR (PDC)
CONREC, RWS AND RWS MOBILE
EXTERNAL BUCKET ROW
BOUBLEX
SPECIAL TAILORED SOLUTIONS

SPECIFICATIONS

COMTEC AND COMTEC MOBILE VERSION

  • Concrete wash-out capacity 4, 10, 20 und 30 m³/h
  • Shock-discharge possible
  • Large water volume of 3 – 6 m³ to improve capacity and washing quality
  • Separation cut of 0.2 mm
  • Bearings positioned outside water area
  • Variable hopper arrangement and size – up to 3.5 m
  • Small footprint
  • Heatable system
  • Machine hood made of aluminium, hinged and easy to open by gas-springs
  • Completely hot-dip galvanized
  • Mobile version mounted on skid with all components preinstalled and only needs to be connected on site to an electrical and water supply together with the installation of pipe-work to take the recycled water to the mixer.

CONREC

  • Washing capacity 18, 28 m³/h
  • Separation cut of 0.2 mm
  • Bearings positioned outside water area
  • Variable hopper arrangement and size – up to 3.5 m
  • Small footprint
  • Heatable system
  • External dosing buffer for emptying of 10 trucks at the same time
  • Completely hot-dip galvanized

RWS AND RWS MOBILE

  • Washing capacity 12 m³/h
  • Separation cut of 0.2 mm
  • Bearings positioned outside water area
  • Heatable system
  • Completely hot dip galvanized
  • Height adjustment of screw allows to compensate for wear which extends the life time and reduces costs for replacement flights
  • Mobile version mounted on skid with all components preinstalled and only needs to be connected on site to an electrical and water supply together with the installation of pipe-work

DOUBLEX

  • Processing of two materials in one recycling system
  • Both materials are kept separate while processed in only one recycling system
  • Totally separated water loop and reuse increases productivity
  • Separate feeding hoppers, wash chambers ant water overflows
  • One drive for the entire system as well as only one electrical control unit
  • Reduced foot print compared to two separate systems
  • Reduced costs of power due to only one drive
  • for mortar or anydrite: 4, 8 and 12 m³/h
  • for residual concrete: 6, 10 and 20 m³/h

PUMP DISCHARGE CONVEYOR (PDC)

  • A ground level discharge system for concrete pumps etc. than can also accept surface or washwater.
  • The PDC transports the waste into the recycler leaving the receiving hopper avail-
    able for the truck mixers.

EXTERNAL BUCKET ROW

  • This compact solution lifts the waste from washing out concrete pumps or the batching plant into the ComTec without placing the machine below ground level. The external buckets are mounted on an extension of the main shaft of the machine.

SPECIAL TAYLORED SOLUTIONS